IPU’s experts will evaluate the intended use of your part design, its special properties, and other factors to determine the best type of materials to be used. We can also recommend changes that can save time, potentially reduce costs, and even improve the part’s performance and function.
Product Design
Mold Design
Mold design for precision plastic components lies at the heart of IPU Industries. We excel in ensuring your project is completed on time and exactly the way you want it. We ensure quality and on-schedule production on all projects by keeping up to date with the latest industry developments, keeping our onsite tool & die shop busy with new builds, insert changes, modifications, maintenance, and repairs.
From the start, we communicate with you every step of the way to develop the best manufacturing strategy for your mold.
Custom Mold design Capabilities
- Molds for precision plastic components
- Molds for micro-precision to large components
- Single or multi cavities molds
- Molds for complex and intricate products
- Insert molding & Over molding
- Hot Runner injection molds
Plastic Injection Molding
Injection molding and especially advanced injection molding requires state-of-the-art injection equipment and up-to-date tooling and more importantly, skilled engineers, technicians, and quality control personnel.
Our injection molding division includes over 60 plastic injection molding machines from 50 to 650 Ton clamping force.
Custom Injection Molding Capabilities
- Contract manufacturing including large scale, short runs, and mold tests
- Specialized engineering assistance for complex thermoplastic materials
Integration & Assembly
Whether you have two components or one hundred, we can assemble anything. We can design any jigs and tools needed for assembly, complete or partial fixtures, and all processes required for a complete assembly operations. If you need written documentation of how to assemble the full product, we can also champion that for you.
IPU’s assembly and integration department provides its customers with advanced assembly services that include:
- Mechanical assembly
- Electronics assembly
- Ultrasonic welding
- Ultrasonic inserting
- Electrical wiring and cables
- Silk printing
- Tailor-made laser marking solutions
- Clean room assembly
- Clean room packaging
Quality
Our QC department is fully equipped with the latest equipment including 3D scanner, pin gauge set, digital vernier caliper, OGP®3D multisensor measurement system, optical comparator, micrometer, Shore durometer, and more. Our equipment is calibrated by an external calibrating laboratory according to ISO 9001-2015.
Our full consistency policy enables us to quickly identify the source of any production issues and correct them.